Wed. Feb 11th, 2026

Air India Express Grounds Boeing 737-NG Aircraft After DGCA Flags Safety Concern

Air India Express Grounds Boeing 737-NG Aircraft After DGCA Flags Safety Concern Air India Express has proactively grounded one of its Boeing 737-NG aircraft following safety concerns raised by India's aviation regulator during a routine audit, highlighting the airline's commitment to passenger safety and regulatory compliance. Aircraft Grounding Following DGCA Audit Air India Express took the precautionary step of withdrawing a Boeing 737-NG aircraft from service after the Directorate General of Civil Aviation (DGCA) identified potential safety issues during a regulatory inspection conducted several weeks ago. The airline emphasized that the decision was made proactively to address concerns highlighted by the aviation regulator and to complete necessary corrective maintenance work before returning the aircraft to operations. Safety Concern: Tyre Component Interchangeability Issue According to sources familiar with the matter, the DGCA audit revealed a potential problem related to tyre components on the Boeing 737-NG aircraft. Specifically, regulators flagged concerns about the interchangeability of certain tyre components, prompting immediate action from the airline. An Air India Express spokesperson confirmed the grounding in an official statement: "In light of an observation by the regulatory authority, we have proactively withdrawn one of our aircraft from operations for any necessary fixes." Boeing Consultation and Axle Inspection Protocol Following the regulator's observation, Air India Express reached out to aircraft manufacturer Boeing for technical guidance on whether a complete tyre replacement would be necessary. Boeing's technical team recommended comprehensive inspections of the aircraft's axles to check for any signs of metal fatigue or structural concerns. Based on Boeing's advisory and as an abundance of caution, Air India Express has decided to replace the axles entirely. The aircraft is expected to return to service once all corrective work is completed and verified. DGCA's Role in Aviation Safety Oversight The Directorate General of Civil Aviation serves as India's primary aviation safety regulator, conducting regular audits and inspections of aircraft operated by Indian carriers. These routine checks are designed to identify potential safety issues before they can impact flight operations or passenger safety. The swift action taken by both the DGCA and Air India Express demonstrates the effectiveness of India's aviation safety oversight system and the airline industry's commitment to maintaining the highest safety standards. Air India Express Fleet and Operations Air India Express operates a fleet primarily consisting of Boeing 737 aircraft, serving domestic and international routes across India and neighboring countries. The airline is a subsidiary of Air India and focuses on short to medium-haul operations. The grounding of a single aircraft represents a minor disruption to the airline's overall operations, with other aircraft in the fleet continuing normal service while the affected Boeing 737-NG undergoes maintenance and inspection. Industry Response and Safety Culture Aviation safety experts have praised Air India Express for its proactive approach in grounding the aircraft immediately upon receiving regulatory feedback, rather than waiting for mandatory action. This decision reflects a positive safety culture within the organization and prioritizes passenger wellbeing over operational considerations. The incident also underscores the importance of regular maintenance inspections and the collaborative relationship between airlines, regulators, and aircraft manufacturers in maintaining aviation safety standards. What This Means for Passengers Passengers scheduled to fly on Air India Express can be assured that the airline is taking all necessary precautions to ensure flight safety. The grounding is a preventive measure and does not indicate any immediate danger to other aircraft in the fleet. Air India Express has not reported any service disruptions resulting from the aircraft grounding, suggesting the airline has adequate capacity to maintain its flight schedule using other aircraft in its fleet. Conclusion The proactive grounding of the Boeing 737-NG aircraft by Air India Express following DGCA's safety observation demonstrates the robust safety oversight system in Indian aviation. With axle replacements underway and Boeing providing technical support, the aircraft is expected to return to service soon, meeting all regulatory safety requirements. This incident serves as a reminder of the multiple layers of safety checks that protect air travelers and the aviation industry's unwavering commitment to maintaining the highest safety standards in aircraft operations.

Air India Express has proactively grounded one of its Boeing 737-NG aircraft following safety concerns raised by India’s aviation regulator during a routine audit, highlighting the airline’s commitment to passenger safety and regulatory compliance.

Aircraft Grounding Following DGCA Audit

Air India Express took the precautionary step of withdrawing a Boeing 737-NG aircraft from service after the Directorate General of Civil Aviation (DGCA) identified potential safety issues during a regulatory inspection conducted several weeks ago.

The airline emphasized that the decision was made proactively to address concerns highlighted by the aviation regulator and to complete necessary corrective maintenance work before returning the aircraft to operations.

Safety Concern: Tyre Component Interchangeability Issue

According to sources familiar with the matter, the DGCA audit revealed a potential problem related to tyre components on the Boeing 737-NG aircraft. Specifically, regulators flagged concerns about the interchangeability of certain tyre components, prompting immediate action from the airline.

An Air India Express spokesperson confirmed the grounding in an official statement: “In light of an observation by the regulatory authority, we have proactively withdrawn one of our aircraft from operations for any necessary fixes.”

Boeing Consultation and Axle Inspection Protocol

Following the regulator’s observation, Air India Express reached out to aircraft manufacturer Boeing for technical guidance on whether a complete tyre replacement would be necessary. Boeing’s technical team recommended comprehensive inspections of the aircraft’s axles to check for any signs of metal fatigue or structural concerns.

Based on Boeing’s advisory and as an abundance of caution, Air India Express has decided to replace the axles entirely. The aircraft is expected to return to service once all corrective work is completed and verified.

DGCA’s Role in Aviation Safety Oversight

The Directorate General of Civil Aviation serves as India’s primary aviation safety regulator, conducting regular audits and inspections of aircraft operated by Indian carriers. These routine checks are designed to identify potential safety issues before they can impact flight operations or passenger safety.

The swift action taken by both the DGCA and Air India Express demonstrates the effectiveness of India’s aviation safety oversight system and the airline industry’s commitment to maintaining the highest safety standards.

Air India Express Fleet and Operations

Air India Express operates a fleet primarily consisting of Boeing 737 aircraft, serving domestic and international routes across India and neighboring countries. The airline is a subsidiary of Air India and focuses on short to medium-haul operations.

The grounding of a single aircraft represents a minor disruption to the airline’s overall operations, with other aircraft in the fleet continuing normal service while the affected Boeing 737-NG undergoes maintenance and inspection.

Industry Response and Safety Culture

Aviation safety experts have praised Air India Express for its proactive approach in grounding the aircraft immediately upon receiving regulatory feedback, rather than waiting for mandatory action. This decision reflects a positive safety culture within the organization and prioritizes passenger wellbeing over operational considerations.

The incident also underscores the importance of regular maintenance inspections and the collaborative relationship between airlines, regulators, and aircraft manufacturers in maintaining aviation safety standards.

What This Means for Passengers

Passengers scheduled to fly on Air India Express can be assured that the airline is taking all necessary precautions to ensure flight safety. The grounding is a preventive measure and does not indicate any immediate danger to other aircraft in the fleet.

Air India Express has not reported any service disruptions resulting from the aircraft grounding, suggesting the airline has adequate capacity to maintain its flight schedule using other aircraft in its fleet.

Conclusion

The proactive grounding of the Boeing 737-NG aircraft by Air India Express following DGCA’s safety observation demonstrates the robust safety oversight system in Indian aviation. With axle replacements underway and Boeing providing technical support, the aircraft is expected to return to service soon, meeting all regulatory safety requirements.

This incident serves as a reminder of the multiple layers of safety checks that protect air travelers and the aviation industry’s unwavering commitment to maintaining the highest safety standards in aircraft operations.

By Priyanshu Gautam

Priyanshu Gautam is the Founder of AeroMantra and an aviation professional with experience working at prominent Indian airlines. He has an academic background in Aviation Management, with expertise in airline operations, operational efficiency, and strategic management. Through AeroMantra, he focuses on fact-based aviation journalism and delivering industry-relevant insights for aviation professionals and enthusiasts.

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